Several
important factors affecting the precision of laser cutting:
The
size of the spot after the laser beam is focused: The smaller the laser beam
concentration is, the higher the laser cutting accuracy is, especially the
incision is smaller, and the minimum
spot size is 0.01mm.
Worktable
positioning accuracy decides the repeat precision of laser cutting processing.
The higher worktable accuracy is, the higher the accuracy of the cutting will
be.
The
greater the thickness of the workpiece is, the lower the accuracy will be, and
the greater the incision will be. Since the laser beam is tapered, the incision
is also tapered, and the incision of the 0.3MM material is much smaller than
the incision of the 2MM.
The
material of the workpiece has a certain influence on laser cutting accuracy.
Under the same condition, the cutting precision of different materials are also
slightly different, even the material is the same, if the material composition
is different, the cutting precision will be different.
Then,
how can we achieve high precision in laser cutting?
One
is focus position control technology. The smaller the focal depth of the
focusing lens is, the smaller the focal spot diameter will be, so it is
important to control the relative position of the focal point and the surface
of a material to be cut.
Second, the choosing of cutting position.
Almost all heat cutting technologies adopts the cutting measure that punching a
small hole on the board or cut in line or acre shape along the cutting point.
Third, the design of laser jet and air
current control. When cutting steel, oxygen and focused laser beam are injected
to the cutting material through laser jet, during which a bunch of air current
is formed. The air current need to be strong and speedy when it cuts into the
notch, so that the cutting material can fully release heat with enough oxygen.
Meanwhile, that also ensures enough power is formed to blow away the melting
material.
Laser cutting is more better than plasma
cutting, because it leave no burr and crumple and has high precision. With the
modernization of microcomputer program in the Electromechanical manufacturing
industry, laser cutting system is more appropriate to cut workpiece with
different sizes and shapes(workpiece drawing can modify). Laser cutting is more
proffered than die punching and mould processing. Although laser cutting spends
more time than mould pressing, it is not like mould processing that need more
time to maintain mould. With lower processing cost, laser cutting will reduce
production cost. In all, laser cutting is more economical, which is the reason
why it is widely welcomed.